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BSD manufactures precision high pressure die casting aluminum components for global industrial clients. Founded in 2012, our 8000+ square meter production base is located in Suzhou, neighboring Shanghai with complete land, sea and air transportation access. With over a decade of precision component manufacturing experience, we deliver customized HPDC aluminum parts that match precise technical standards for aerospace, automotive, hydraulic machinery and fluid equipment industries. We maintain a 98%+ on-time delivery rate and run a full-cycle service system to assist clients in completing prototype verification, mass production and subsequent technical adjustment stably.
We adopt computer-controlled cold-chamber HPDC equipment with injection pressure up to 70 MPa (10150 psi). The equipment achieves steady cavity filling for complex structural molds, lowers internal porosity and raises overall material density, which fits the production demands of load-bearing industrial parts. All production procedures follow standardized process control to keep stable part consistency throughout batch manufacturing.
The automatic injection system completes quantitative filling of molten aluminum with stable pressure control. It fits intricate mold structures and reduces internal cavities and structural deviations. This controllable operation unifies the physical properties of parts in different production batches and cuts unnecessary material consumption.
All molds are processed with CNC machining from H13 or SKD61 tool steel. The hardened mold structure supports the forming of integrated threads, undercuts and special-shaped structures, and realizes thin-wall production as low as 0.8mm. Our mold design scheme is optimized for repeated high-volume production to extend mold service life and stabilize product uniformity.
Equipped with customized circulating cooling structures, our molds realize rapid and uniform solidification of molten aluminum. This method shortens production cycle duration and improves part hardness and tensile strength. It also relieves internal residual stress generated during molding and reduces structural deformation in subsequent application scenarios.
Parameter | Value |
|---|---|
Maximum injection pressure | 70 MPa (10150 psi) |
Minimum wall thickness | 0.8 mm |
Tolerance capability | ±0.01 mm |
Standard alloys | A380, A360, ADC12, A356, 6061, 6063 |
Custom alloys | Available upon request |
Warranty period | 24 months |
We configure targeted aluminum alloy solutions based on actual application scenarios, operating temperature, weight limits and structural stress needs. Clients can select standard alloy types or apply personalized material customization services to match project indicators.
A380 and A360 feature good fluidity during molding and qualified corrosion resistance, suitable for automotive structural parts and general industrial hardware. ADC12 and A356 present stable tensile performance and heat dissipation capacity, adapting to engine accessories, heat exchange equipment and mechanical transmission parts. 6061 and 60613 support secondary processing such as cutting and welding, ideal for structural parts that require post-casting modification.
For projects with special temperature resistance, weight control or strength requirements, our technical team adjusts alloy proportions and processing parameters. We provide complete material test reports to ensure the customized formulas meet actual operating environment standards of client projects.
We integrate independent production, testing and supply chain deployment, with 3-axis to 5-axis CNC machining centers, turning-milling composite equipment and precision laser processing machines in the factory. All finished parts undergo inspection via CMM and spectrum analyzers, complying with ISO 9001 and AS9100 management standards. Our team provides DFM simulation analysis before production to adjust structural designs, improve production feasibility and control overall project costs. We also support sample trial production and small-batch testing to verify part performance before mass delivery.
We provide one-stop technical and production support covering pre-production evaluation, in-production monitoring and post-delivery assistance. The pre-sales team sorts out project parameters, optimizes structural designs and confirms material selection schemes. During production, we send regular progress records with pictures and videos for full process transparency. We support FOB and CIF shipping modes, with professional export packaging to avoid damage during transit. A 24-month protection period covers defects caused by raw materials and production processes. We also provide long-term technical guidance for assembly and application debugging.
Our production process can achieve a minimum wall thickness of 0.8mm. The mold and process control system keeps consistent structural integrity and dimensional stability during continuous high-volume production.
We supply six common industrial aluminum alloys including A380, A360, ADC12, A356, 6061 and 6063. Custom alloy proportioning is also available to match special working conditions and performance indicators.
Our production and inspection systems follow ISO 9001 and AS9100 standards. All production and testing procedures are recorded systematically to meet standardized manufacturing requirements for industrial equipment parts.
All finished components enjoy a 24-month protection period. We handle replacement and technical solution adjustment for quality problems caused by raw material flaws or production process errors.
We arrange production schedules according to project difficulty and order priority. Our complete production chain and stable supporting resources help us maintain a 98%+ on-time delivery rate for all formal orders.
Reach out to our engineering team to confirm your HPDC aluminum component parameters and get a customized project quote.
