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For over 14 years, BSD Machinery has produced multi-axis machined fixture plates that deliver flatness of ≤0.005mm per 100mm and dimensional accuracy of ±0.01mm for industrial automation and precision manufacturing workflows. These plates are engineered to minimize deflection during high-speed machining operations, supporting consistent part quality and reducing production downtime for aerospace, automotive, and hydraulic machinery manufacturers worldwide.
Our fixture plates are crafted from P20 tool steel or 7075-T6 aluminum alloy, with custom material options available for specialized industry requirements. Tool steel variants support long production runs with frequent workpiece changes, while aluminum provides lightweight rigidity for automated handling systems. Each material is selected to balance hardness, wear resistance, and machinability for specific operational needs.
Precision-machined ribbing and mounting slots enhance structural stability across all plate sizes. This design reduces deformation during clamping and machining processes, maintaining tight tolerances even for large-format plates used in heavy-duty production environments.
We utilize multi-axis CNC machining centers to produce complex pocket geometries, intricate channel patterns, and precision mounting holes. High-feed machining strategies enable efficient material removal while preserving surface finish quality, supporting both prototype and mass production orders.
Our deep-hole drilling capabilities achieve depth-to-diameter ratios up to 20×1, with thread milling creating uniform mounting holes and threaded interfaces. Critical alignment features maintain tolerances of ±0.01mm, ensuring accurate workpiece positioning across repeated operations.
Post-milling surface grinding produces ultra-flat surfaces with a smooth Ra ≤0.8μm finish. This ensures consistent contact between the fixture plate and workpieces, eliminating gaps that could affect machining accuracy. All critical dimensions, including pocket positions and hole pitch, are verified via coordinate measuring machine (CMM) inspection against CAD specifications.
Robotic deburring removes sharp edges and burrs from all plate surfaces. Selective polishing ensures smooth channel surfaces for unobstructed fluid or air flow in applications requiring integrated pneumatic or hydraulic systems.
Tool steel plates: Optional quenching and tempering achieve HRC 48-52 hardness, enhancing wear resistance and dimensional stability for extended production use
Aluminum plates: Type II hard anodizing provides corrosion resistance and anti-galling properties
Stainless steel plates: Passivation treatment prevents oxidation and corrosion in harsh industrial environments
Parameter | Specification |
|---|---|
Standard Materials | P20 tool steel, 7075-T6 aluminum alloy (customizable) |
Dimensional Tolerance | ±0.01mm for critical alignment features |
Flatness | ≤0.005mm per 100mm |
Surface Roughness | Ra ≤0.8μm after grinding |
Maximum Deep Hole Drilling Ratio | 20×1 |
Tool Steel Hardness (Heat Treated) | HRC 48-52 |
Surface Treatment Options | Type II hard anodizing, passivation, quenching & tempering |
Quality Certifications | ISO 9001, AS9100 |
Warranty Period | 24 months for material and processing defects |
Every fixture plate undergoes 100% dimensional inspection using CMM and laser scanning technology to validate all critical features against CAD data. Flatness and parallelism are verified using precision laser interferometry, ensuring compliance with the strictest manufacturing standards.
Our manufacturing processes adhere to ISO 9001 and AS9100 quality management systems. These certifications demonstrate our commitment to consistent production standards for enterprise clients across multiple industries.
Our technical team collaborates with clients to analyze project requirements, optimize designs for manufacturability, and select appropriate materials. We offer CAD/CAM simulations to identify potential production issues early and reduce lead times, along with rapid prototyping services for functional testing.
During manufacturing, we provide regular progress updates with photos and videos of critical processes. We offer flexible shipping options including FOB and CIF, with export packaging designed to prevent transit damage. Our 98%+ on-time delivery rate ensures production schedules remain on track.
All fixture plates come with a 24-month warranty for material and processing defects. Our engineering team provides post-delivery assistance for assembly or performance issues, and we integrate client feedback into continuous improvement processes for future orders.
Industrial automation production lines
Precision jig and fixture systems
Aerospace component manufacturing
Automotive parts production
Hydraulic machinery fabrication
Textile machinery assembly
Fluid equipment processing
We offer full customization for dimensions, material grades, pocket geometries, channel patterns, and surface treatments. Our engineering team can work directly from your CAD drawings to produce non-standard fixture plates tailored to your specific production requirements.
Standard lead times range from 7-15 working days for prototype orders and 15-30 working days for mass production batches. Expedited production options are available for urgent requests, with lead times as short as 3 working days for simple designs.
We support low minimum order quantities starting from 1 unit for prototype testing. For mass production orders, we offer volume-based pricing discounts to help reduce your overall production costs.
Yes, our technical team provides complimentary DFM analysis for all custom designs. We use CAD/CAM simulations to identify potential manufacturing challenges early, optimize part designs for cost efficiency, and reduce overall production lead times.
Every fixture plate undergoes 100% dimensional inspection using CMM and laser scanning technology. We maintain strict process controls throughout manufacturing, with documented inspection records for each production batch. Our ISO 9001 and AS9100 certified systems ensure uniform production standards.
Request a custom quote today to discuss your specific fixture plate requirements. Our engineering team will review your drawings and provide a detailed, no-obligation proposal within 24 hours.
