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This is the core service for die casting customization, aiming to help customers solve design pain points and improve production feasibility. We have a professional engineering team with rich experience in die casting design, which can provide targeted services according to the customer's product usage scenarios, performance requirements and cost expectations.
Accept various design file formats: Support 2D drawings (DWG, DXF, PDF) and 3D models (STEP, IGS, STP, X_T), which are compatible with mainstream design software used by foreign customers, ensuring smooth transmission and accurate parsing of design data.
Free DFM analysis (Design for Manufacturability): After receiving the customer's design, we will conduct a comprehensive analysis to optimize the product structure, avoid undercuts, shrinkage holes, porosity and other common die casting defects, reduce mold wear, and lower production costs while ensuring product performance.
Custom design support: If the customer only has a product concept or simple requirements (such as size, weight, load-bearing capacity), our engineering team can assist in completing the overall design, including 3D modeling, 2D drawing formulation and technical parameter confirmation, to turn the concept into a feasible production design.
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Mold is the core of die casting production, and custom mold service is the foundation to ensure the accuracy and consistency of customized products. We have an independent mold workshop, equipped with advanced mold processing equipment and professional mold technicians, to provide one-stop mold customization services from design to manufacturing, maintenance and storage.
Mold design customization: According to the customer's product design, usage scenario and production volume, we design molds with reasonable structure, high precision and long service life. We will communicate with customers in detail about mold cavity number, gate design, cooling system layout, etc., to ensure that the mold meets production needs and product quality requirements.
Mold manufacturing and testing: Adopt high-quality mold steel (such as H13, P20) for processing, through precision machining, heat treatment and other processes to ensure mold accuracy and wear resistance. After the mold is completed, we will conduct trial injection testing, adjust parameters, and confirm that the mold can produce qualified products before delivery.
Mold storage and maintenance: After the mold is put into use, we will store the customer's mold for free during the cooperation period, conduct regular maintenance and repair (such as rust prevention, wear part replacement), ensure the stability of the mold during mass production, and extend the mold service life. Customers can take back the mold at any time after the mold cost is fully paid.
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Different foreign customers have different requirements for product performance (such as corrosion resistance, strength, lightweight), so we provide flexible material and process customization services to meet the needs of different industries (automotive, electronics, aerospace, medical, etc.).
Custom material selection: We mainly provide aluminum die casting (ADC12, A380, AlSi9Cu3, etc.), zinc die casting (ZAMAK #3, #5, ZL102, etc.) and magnesium die casting materials. We can also use the materials designated by customers to ensure that the materials meet the relevant standards of the customer's country (such as RoHS, REACH, FDA) and provide material certification.
Die casting process customization: According to the product structure and precision requirements, we customize the die casting process, including pressure casting, low-pressure casting, gravity casting, etc. For products with high precision requirements, we optimize the casting process parameters (injection speed, pressure, temperature) to improve product dimensional accuracy and surface quality.
Secondary processing customization: Provide one-stop secondary processing services according to customer needs, including CNC machining, drilling, tapping, deburring, grinding, etc., to ensure that the product meets the assembly requirements and avoids the trouble of customers finding multiple suppliers.
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Surface treatment not only affects the appearance of the product, but also improves its corrosion resistance, wear resistance and other performance. We provide a variety of custom surface treatment services to meet the aesthetic and functional needs of foreign customers.
Common surface treatment: Powder coating (custom color according to RAL color card), painting (matte, glossy, metallic paint), sandblasting (fine sand, coarse sand), polishing (mirror polishing, matte polishing), anodizing (for aluminum products, custom color), electroplating (zinc plating, nickel plating, chrome plating), passivation, etc.
Custom logo and marking: According to customer requirements, add custom logos, product models, batch numbers, etc., through laser engraving, screen printing, mold embossing and other methods, ensuring that the logo is clear, wear-resistant and meets the customer's brand promotion needs.
Special surface treatment: For products used in harsh environments (such as marine, high temperature), we provide special surface treatment services (such as thickened galvanizing, anti-corrosion coating) to enhance the product's service life and adaptability.
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For foreign customers, safe packaging and efficient logistics are crucial. We provide customized packaging and logistics services to ensure that products are delivered to customers safely and on time.
Custom packaging: According to the product size, weight and fragility, design safe and appropriate packaging, including PE film wrapping, foam shock absorption, carton packaging, plywood case packaging (for large or fragile products). We can also provide neutral packaging or custom packaging with customer's logo, label, bar code, user manual, etc., to meet the import and brand promotion needs of customers in different countries.
Logistics customization: Cooperate with well-known international logistics companies (DHL, FedEx, UPS, Maersk, etc.), provide flexible logistics solutions, including FOB, CIF, DDU, DDP and other trade terms. We can assist customers in handling customs declaration, inspection and other procedures, track the logistics progress in real time, and ensure that products are delivered on time.
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We attach great importance to product quality and customer experience, and provide customized quality inspection and after-sales services to solve the worries of foreign customers.
Custom quality inspection: According to the customer's quality requirements, provide targeted quality inspection services, including incoming material inspection (IQC), process inspection (IPQC), pre-shipment full inspection (OQC). For products with high requirements, we can provide professional test reports, such as dimension report, salt spray test report, leak test report, X-ray detection report, etc.
Third-party inspection support: Accept third-party inspection institutions designated by customers (such as SGS, BV, ITS), actively cooperate with inspection work, and ensure that product quality meets customer standards.
Custom after-sales service: Provide 24-hour after-sales response, for quality problems caused by us, we will provide solutions such as rework, remanufacturing, return and refund within 1-2 working days. For long-term cooperative customers, we provide priority after-sales service and regular follow-up to understand product usage and solve potential problems in a timely manner.
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NDA confidentiality service: Willing to sign a Non-Disclosure Agreement (NDA) with customers to strictly protect the customer's product design, technical parameters, trade secrets and other information, ensuring that the customer's core interests are not infringed.
Small-batch trial order service: Support small-batch trial orders, help customers test product market adaptability and quality, and reduce customer investment risks.
Long-term cooperative customization: For long-term cooperative customers, provide customized services such as stable price, priority production, priority delivery, and personalized technical support to achieve win-win cooperation.
We always adhere to the concept of "customer-oriented, quality first", and tailor personalized die casting customization services according to the needs of foreign customers, helping customers reduce costs, improve efficiency and enhance product competitiveness. If you have any customized needs, please feel free to contact us.
